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20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

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20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

Name: 2063110160250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption
Brand: Hypet
Price: 78500 USD

China 20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption wholesale

Brand Name : Hypet

Model Number : 40-250mm PVC Pipe Production Line with HYZS80/156

Certification : ISO9001,CE

Place of Origin : China

MOQ : 1set

Price : USD 78500/set

Payment Terms : L/C, T/T

Supply Ability : 40-250mm PVC pipe making machine 50set per year

Delivery Time : 45~75days

Packaging Details : Standard Package for sea shipment

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40-250mm PVC Pipe Production Line with HYZS80/156 conic twin screw extruder with motor 55kw output 500kg/h

A. Speciality of PVC pipe line

SN	Items	specification
Features	High output	500kg/h, with high speed
	High efficient	Stable quality, efficient operation make high qualified
	Energy saving	It can save energy 20-30% by machine and software.
	Intelligent AI control	PLC + HYPET software to control the operation automatically and save each formulation case.
Machine information	Products	Hot and cold pipe
	Raw material	PVC powder
	Output	300-500kg/h
	Production Speed Max	5m/min
	Products diameter range	40-250mm
Working condition	Electric power	3-phase, 420v +/- 10% , 50Hz (others for option
	Total power	70kw for install power, actual running power:37kw
	Cooling water	≤ 20°C; ≥0.3Mpa
	Compressed water	﹥0.3m3/min, ﹤0.5Mpa
	Overall sizes ( LWH)	24000* 1600*2500 mm
Machine General explanation	Center height	1000mm
	Operation direction	From right to the left ( other can be for option )
	Output	The output capacity varies with the materials and the operation conditions.
	Technology remarks	remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed

B, Commercial items:

1, Main line parts:

SN	Maini Items	Qty
40-250mm PVC pipe line with ZS80/156 extruder
1	HYZS80/156 conic twin screw extruder	1 set
2	Auto loader in spring type for the extruder	1 set
3	Die head 40-63	1 set
4	Die head 75-110	1 set
5	Die head 160-250	1 set
6	Vacuum tank in 6m	1 set
7	Spray cooling tank	1 set
8	Haul off with 4 claw type, Servo motor type	1 set
9	Planetary cutter with chamfering	1 set
10	Stacker	1 set

C, Specification of the Machine

1 HYZS80/156 conic twin screw extruder

SN	Parts name	Specification	Description
1	Extruder	Extruder model	HYZS-80/156 conic twin screw
		Output	450-550kg/h for pipe 250-330kg/h for profile or more
		Center height	1060mm
		Dimension	3700 x 1400 x 2750mm
		Weight	4100kg
2	Screw	Diameter	Ø80/156 mm
		Material	38CrMoAlA + special alloy
		Finish	Nitrogen-filled (0.50~0.70mm depth) and polish
		Rotate speed	0~39 r/min
		Core of the screw	Auto control for temperature (Oil cooling will be for option )
3 3	Barrel	Barrel Structure	In two parts, front part will be with special alloy inserted.
		Big Part of the barrel	38CrMoAlA
		Fron part of the barrel	SKD11 with heat treatment
		Inside finish	Nitrogen-filled (0.50~0.70mm depth)
4	Temp/ pressure transducer	Quality	China famous brand
		Structure	Separately senses both in pressure and temperature
		Cable	High isolated cable line
		Screen	Both in monitor or screen display
5	Heater and cooling fans	Heating control area	4 zones
		Heating way	Cast aluminum/ ceramics
		Heating power	32kW
		Cooling system	Low-noisy barrel cooling fan
		Cooling power	0.55kw x1 set +0.37kw x 1 sets/Liquid cooling x 1 set
		Water/oil cooling	One zone in front part for option
		Heat isolating	Special isolating material and structure for energy saving.
6	HYPET Gear box	Housing material	Ductile iron
		Gear material	20CrMnTiA
		Gear surface	Hardened and ground in high precision
		Axis material	40Cr
		Temperature of oil	Controlled by two system,
		Rubber sealer	Imported specal rubber sealer used
		Bearings	Wih famous and reliable brand.

7	Twin screw Dosing feeder	Supplying material motor	1.5 kW
		Speed range	1-50 RPM
		Powder bridge	Anti powder bridge with high Caco3
		Inverter	Delta heavy loader type
8	Vacuum degas with selector	Vacuum degree	-0.04Mpa
		Motor power	3 kw
		Vacuum tank	Easy to be clean
		Auto clean device	Air control auto Clean device for option.
9	Driving motor	AC motor power	55 kW in Siemens brand
9	Driving motor	AC inverter controller	Delta in heavy type

2 Auto loader in spring type for the extruder

20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

SN	Specification	Description
1	Pipe diameter	141mm
2	Output capacity	5 M³/h
3	Hopper volume	200L
4	Motor power	2.2 kw

3 Die head in 1 pressure grade

SN	Item	Description
1	Die head for 40-63	For Ø40,Ø50,Ø63 pipe size with calibrators
2	Die head for 75-110	For Ø75,Ø90,Ø110 pipe size with calibrators
3	Die head for 160-250	For Ø160,Ø200,Ø250 pipe size with calibrators
4	Output for 40-63	Max 90-150 kg/h
5	Output for 75-110	Max 210-450 kg/h
6	Output for 160-250	Max 480-500 kg/h
7	Thickness of the pipe	According to customer’s requirements
8	Die flow surface	Chrome coated and polished well
9	Material of die head	40Cr with good heat treatment
10	Melt pressure/Temp	Equipped with melt press/Temp
11	Heater type	Ceramic heater with SS304 coating
12	Material of calibrating	Brass H65 and harden shining polish
13	Shining pipe device	Strong water cooling device in front of the calibrator

4 Vacuum tank in 6,000 mm

1	Vacuum tank	Material	Stainless steel 304
		Length	1500+4500mm
		Center height	1000 mm
		Dia. range	40-250mm
		No. of pipes	1 pipes
		Movable motor power	0.75 kW
		Moving range front & rear	700 mm
		Up and down adjustment	100mm
		Left and right adjustment	50mm
		Cover on the top	Aluminum alloy
2	Nozzle spry system	Number of Nozzles	204 pcs
		Water spray pipe numbers	4 pieces
		Nozzle type	Atomized intensive cooling
		Spraying mouth	G1
		Pipe supporter	Fixed geared type supporter
3	Water temperature and level control	Water temperature control	Auto valve control
		Water level control	Floating ball close loop system
		Pressure safety	Safety valve installed

4	Water Filter	Filter	2 sets in G2” with by pass way
		Clean the filter	By pass line for cleaning the filter
		Vacuum cyclone	Yes, with it
		Silence function	Silence device
5	Vacuum pump	Vacuum pump motor power	4 kW x 2 sets
		Pump type	Round plate tech from Siemens
		Others	Low noise
		Vacuum suction nozzle	Two gate in each side of the tank
6	Water pump	Water input pipe size	G1”
		Water output pipe size	G2”
		Water pump motor power	4 kw x 2 sets

5 Spray cooling tank in 6,000 mm

SN	Specification	Description
1	Pipe range	Ø40-250mm
2	Length of vacuum box	6,000mm
3	Construction	Spraying method
4	Water pump power	5.5 kw x 1 set
5	No.of nozzle	168 pcs
6	No.of filter	1 set
7	No. of bypass	1 set
8	Water level control way	Float valve
9	Cover material	Aluminum alloy plate
10	Material	Stainless steel 304
11	Water temperature control	Automatic regulating valve
12	Input pipe	G1”
13	Output pipe	G2”

6 Haul off with 4 claws type

Specification	Description
Pipe diameter	Ø40-250mm
Center height	1000mm
Caterpillar number	4 claws
Caterpillar distribution	Quadrilateral distribution
Top caterpillar control	Controlled by cylinder at each chain side
Cylinder number	4 pcs
Bottom caterpillar control	Up down controlled by motor
Driving method	Driven by rubber block
Rubber block width	74 mm
Effective traction length	2000mm
Driving speed	0.1-7 m/min
Gear box	Motor with strong helical gear box
Motor type	Servo motor
Motor power	1.1 kw x 4 sets
Traction force	30,000 N
Metering system	By encoder
Adjusting mode	Pneumatic
Press pressure on the pipe	Adjusted by pneumatic valves
Down caterpillar position	Fixed
Air pressure	0.4-0.6Mpa

7 Planetary cutter with chamfering

Specification	Description
Pipe diameter range	Ø40-250mm
Cutting thickness	25 mm
Cutting speed	6 m/min
Blade shape	Chamfering
Cut way	Planetary
Feed way	Hydraulic
Clamp way	Aluminium
Follow mode	Pneumatic
Control system	PLC automatic control system

8 Stacker

20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

SN	Parts name	Specification	Description
1	Stacker	Tilting table	Pneumatically operated
		Nominal length	4-5 mtrs
		Pipe sizes	40-250mm
		Material of tripping chute	MS rigid structural steel

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20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption Images

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20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

20-63/110/160/250mm Single Station PVC Pipe Making Machine Production Line High Output Longer Life Lower Consumption

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